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So you think you know the cassette tape, eh?

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That 80s and 90s crappy-sounding barely tolerable
thing we had before CD’s?

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The ones that got eaten by your car all the
time?

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The thing hipsters are pretending to listen
to?

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Whatever memories you have of the cassette
could probably use some refreshing.

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They don’t sound awful, they’re actually
much older than you think, and they’re backed

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by some interesting technology.

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Let’s have a look.

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The cassette tape is actually a product of
the 1960’s, though it took some years for

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them to take off.

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The official name for them is the Compact
Cassette, and it was the Philips company that

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invented them in 1962.

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They aimed to solve two problems, neither
of which had anything to do with music.

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Magnetic tape was not a new thing in 1962,
and reel-to-reel tape recorders were fairly

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widespread.

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But the machines weren’t very portable,
and even those that tried to be were still

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plagued by the problem of tape which required
being manually threaded.

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In the professional recording studio, these
weren’t problems.

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The machine would just sit in one spot in
the studio, and having to be threaded manually

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wasn’t a hassle compared to all the other
hassles that accompany recording music.

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But people saw uses for magnetic tape outside
the recording studio, particularly in recording

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speech.

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In those days, men weren’t really expected
to know how to type.

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The big-wigs in offices had secretaries to
type their letters for them.

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But secretaries had this annoying habit of
leaving at the end of the day, thus being

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unavailable to use their stenographic skills.

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Machines like the dictaphone allowed these
corporate luddites to record their speech

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at their whimsy so someone else could write
it out later.

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The problem with the dictaphone was that it
used non-reusable cylinders or belts, and

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mistakes couldn’t be fixed without some
sort of added note marking them as a mistake.

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Magnetic tape, though, could be reused and
recorded over, since the magnetic signals

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recorded on the tape could be erased.

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Mistakes were easy to correct, just back the
tape up and record over the mistake.

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But with large reel-to-reel machines and their
open reel tape, you weren’t about to see

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them in an office setting.

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The compact cassette fixed that right up,
though.

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A number of clever innovations made for a
practical, portable tape format.

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The most important innovation was the cassette
itself.

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Instead of having an open reel of tape, the
tape is sandwiched in a shell of plastic with

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access holes at the bottom of the cassette.

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The tape was pre-threaded in the shell, and
the holes in the middle of the cassette allow

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the machine to wind the tape with special
spindles that mesh with these cogs.

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Having the tape contained so that you didn’t
have to touch it meant that the tape could

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be much thinner.

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With open reels of tape, since grubby little
hands are always fiddling with it, it can’t

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get too thin or it will break with handling.

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But inside a cassette where it won’t get
touched (or at least, shouldn’t get touched),

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it could afford to be thinner and thus you
could pack a longer length of tape inside.

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The bottom portion of the cassette is wider
than the rest, and it has a standard pattern

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of holes that are very important.

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These are what allow the cassette recorder
to interact with the tape.

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Cassette recorders work fundamentally the
same as a reel to reel recorder, but since

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we’re using a cassette the machine interacts
with the tape a little differently.

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Let’s take a step back and look at a reel
to reel machine to see how ordinary tape gets

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recorded.

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The parts that interact with the tape are
called the transport.

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A reel-to-reel recorder has 2 spindles that
hold the tape reels, and the transport sits

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between them.

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When using the machine, a full reel of tape
is placed on the left, and then the tape is

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pulled out and through the transport before
being wound onto the empty reel.

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The tape passes three heads, first an erase
head, then the record head, and finally the

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playback head.

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Lastly, the tape goes through the capstan
and pinch roller, which are the parts that

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actually pull the tape past the heads.

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The capstan is one of the most important parts
because it regulates the speed of the tape.

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The pinch roller, a small rubber wheel, squeezes
the tape between itself and the spinning capstan,

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and this is what actually moves the tape.

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The reel on the right only rotates to spool
the tape onto the reel.

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See, if I stop it, the tape doesn’t stop
moving through the machine.

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Also important to note is the curved path
of the tape as it passes the heads.

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This ensures that it stays tightly against
the heads, and various tape guides make sure

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it stays in alignment as it passes them.

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If you look at the parts inside a cassette
deck, you’ll see that they’re fundamentally

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the same, although smaller.

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There’s an erase head to the left, a record
and playback head in the middle (cassettes

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use one head for both functions), and the
capstan and pinch roller are on the right.

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But you might notice some problems that come
about with the cassette.

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The capstan--it needs to be on one side of
the tape, and the pinch roller needs to be

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on the other.

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The tape has to somehow get between them.

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How’s that supposed to work when the tape
is trapped in a box?

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Well, that’s what the holes on the side
of the cassette are for.

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See how the capstan is shaped almost like
a spike?

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The capstan goes through this hole and thus
ends up behind the tape.

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Then the pinch roller can move upwards and
squeeze the tape against the capstan.

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Which brings us to the holes on the bottom
of the cassette.

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Rather than bring the tape to the heads, the
cassette brings the heads to the tape.

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The three holes on the bottom are shaped and
sized so that the erase head, play head, and

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pinch roller can all fit neatly inside the
cassette shell.

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The mechanism of the cassette deck lifts these
three components together inside the cassette.

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A felt pad sits inside the cassette shell,
and it helps keep the tape against the head.

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The pad is glued to a metal brace that acts
like a spring, making sure that the pad pushes

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firmly on the tape.

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When recording, only half the tape is actually
used.

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This head is aligned with only one side of
the tape so that the tape can be turned round

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at the end and run in the opposite direction
for a second side.

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Part of what made the cassette successful
was its simplicity.

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In many recorders, the buttons that you pressed
were physically linked to the mechanism.

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This sony stereo is a great example.

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This cassette recorder actually holds the
tape upside down.

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The play button is directly connected to pinch
roller and heads, and the act of pushing down

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on the button is what actually pushes the
heads into the tape.

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In conventional cassette decks, the buttons
are instead levers that sit underneath the

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cassette door.

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They’re often called piano keys, and they
did just what this button does.

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The only reason this cassette recorder holds
the tape upside down is so that the buttons

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could be on top.

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Higher end machines like this use automatic
mechanisms to move the components around,

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rather than directly connect those components
to the buttons.

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These were called soft touch controls, and
when cassette decks started to get microcomputers

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inside controlling them, the buttons could
be placed anywhere on the machine, and these

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machines were said to have full logic control.

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Now that we understand the mechanical elements
of the compact cassette, let’s examine the

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technical details.

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At the time of the cassette’s introduction,
standard audio tape sounded pretty awful at

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the slow speed of 1 and seven eights inches
per second.

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Here’s an example of what that sounds like:
This speed wasn’t very good for music, but

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it was fine for speech.

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See?

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I’ve run this sound through the tape recorder
and inserted it here.

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It may not sound as good as before, but you
can still understand me just fine.

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So this was the speed chosen for the compact
cassette.

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The slow speed allowed for recording times
of up to 60 minutes per side on the cassette,

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which was a great benefit for recording memos.

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Now the corporate luddites we talked about
earlier could record their letter to Professor

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Frederick, pop the cassette in an envelope
for inter-departmental delivery, and the ladies

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in the transcription department would type
up the letter and send it back for approval.

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What a weird time we used to live in…

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But that was it.

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That right there is what Philips invented
the cassette for.

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8 track cartridges were just coming out, and
they seemed fine for music.

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No need to improve the cassette.

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OK, there actually was a need.

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The 8 track was a weird format plagued with
issues, and wouldn’t last.

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Now we had the problem of how to get the cassette
ready for music.

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The slow tape speed wasn’t gonna allow for
decent music.

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Well, it might not have in 1962, but by the
1970’s the actual tape was improved so much

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that the slow speed wasn’t an issue.

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Cassettes had roughly the same fidelity as
the 8 track by the early 70s.

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But then there’s another issue.

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We want stereo!

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To get stereo sound on the cassette, the tape
had to be split into 4 tracks.

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2 in one direction, and 2 in the other.

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These narrow tracks were kept compatible with
older mono equipment because they were right

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next to each other, and they’d work together
for a mono signal.

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But they also introduced a problem.

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The signal to noise ratio of the tape suddenly
became much worse.

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Having a narrower track meant that the signals
recorded onto the tape became weaker compared

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to the background noise.

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But Dolby noise reduction would save the day
and bring the noise back in line, in fact

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improving noise beyond what it was originally.

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Here you’ll find a separate video explaining
how Dolby Noise Reduction works.

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By the 1980’s, the cassette was well established
as a music format.

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And they sounded really good.

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Have a listen:

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I bet you didn’t think the cassette sounded
that good.

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Well, that’s just the tip of the iceberg.

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That recording used normal tape, which uses
ferric oxide as the magnetic medium.

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Cassette recorders equipped with adjustable
bias circuitry could also record onto chromium

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tapes and metal tapes.

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These special tapes were designated type 2
and type 4, and they sounded even better.

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A type 2 tape uses chromium dioxide as its
medium, and this can hold more signal than

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standard type 1 tape.

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It required that the machine record with a
higher bias frequency and more volume, but

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the resulting recording had a superior signal
to noise ratio than standard tape.

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Type 4 tape was fairly expensive and used
pure metal particles.

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These could hold a lot of signal, but only
higher-end cassette decks could record onto

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them.

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Metal tapes sounded better than vinyl records,
and indeed they sound just as good as any

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CD, provided you’ve got a good enough tape
deck.

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So we have type 1, 2, and 4.

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Astute viewers may have noticed we skipped
3.

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Type 3 tapes used a mixture of chromium dioxide
and metal, but they really never took off.

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They’re so uncommon you’ll probably never
find a machine with a setting to use them.

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The types of tapes have notches on the back
so that higher end machines could tell them

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apart automatically.

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Right next to the write-protect tab is another
notch indicating that this is a chrome tape.

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Metal tapes have yet another notch closer
to the center.

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Sensors in the tape deck would detect these
notches and adjust the record parameters automatically.

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This deck, though, has a manual selector switch.

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Let’s listen to the difference each tape
type makes.

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Here’s the same song recorded with the same
level on each of the three tapes.

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Because people are so lazy, auto reverse became
a priority.

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Early machines used elaborate mechanisms to
actually remove the cassette from the transport,

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flip it over, and then put it back.

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These were quickly superseded by machines
that used a rotating head.

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When the tape was playing in the forward direction,
the heads would sit like any other deck.

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But when the tape got to the end, they heads
would quickly flip around and then the tape

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would start moving in the other direction.

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The change in direction happened due to a
pair of capstans which turn in opposite directions.

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Depending on the direction selected, the pinch
roller corresponding to that direction would

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come up and squeeze the tape against the capstan.

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Interestingly, Nakamichi, the fairly undisputed
champion of high quality cassette decks, returned

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to a mechanism which actually flipped the
tape around because of concerns that the rotating

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head mechanism could over time bring the heads
out of alignment.

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Whether or not this happens in practice is
up for debate.

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Part of why the cassette took off was that
it was so portable.

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The Sony Walkman was the first portable cassette
player, and it was introduced in 1979.

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Later models like this one would add dolby
noise reduction, tape formulation selection,

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and even auto reverse.

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All in a machine barely larger than the tape
itself.

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In fact, one walkman was smaller than a cassette,
and the machine expanded around it when playing.

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One interesting note here is that auto reverse
walkmans actually have 4 heads.

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When playing in one direction, the heads listening
to the other side are muted and you only hear

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the forward heads (the other heads are listening
to side B backwards).

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Then when the it got to the end of a side,
it switched pinch rollers, thereby reversing

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direction, and then switched electronically
to the other set of heads.

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I’ve often wondered why Nakamichi didn’t
just do this, with 4 heads and a miniature

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erase head like this conventional auto reverse
machine has on each side.

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The cassette died a slow death into the 2000s.

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It stuck around in car stereos for a while
since road vibrations didn’t affect tapes

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like they did CDs, but eventually they pretty
much faded away.

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The cassette never really disappeared though.

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It’s not really dead, and in fact is receiving
somewhat of a revival.

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I admit I like the ability to make a mixtape
(the modern equivalent being a playlist) and

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have a physical thing that contains the music.

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And they do have a retro quality to them that’s
hard to replicate with a playlist on a smartphone.

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